Emergency drill

An emergency drill is a planned and evaluated practical exercise in which a foreseeable emergency situation (fire, leak or spill, threat, serious accident, evacuation) is reproduced in a controlled manner to verify that the emergency or self-protection plan is functioning, that designated personnel know and perform their duties, that staff know how to act, that technical resources (alarms, fire extinguishers, evacuation routes, communications) are operational, and that coordination with external services is adequate, in order to detect deficiencies and correct them before a real emergency occurs. In Spain, Article 20 of Law 31/1995 provides for periodic checks of emergency measures within its terms; it does not itself set a universal annual drill frequency. For plans subject to the Basic Guideline published through Order INT/1068/2026, section 2.5.2 requires drills at the minimum frequency specified by the plan and at least annually, with evaluation of results. Applicable adaptation provisions and regional or sector-specific requirements must also be checked. The exercise supports learning from what was observed; it does not certify that every future emergency can be resolved in the same way. The drill is the main tool for implementing and maintaining the effectiveness of the plan and a source of organizational learning. To fulfill its function, it must be designed with clear objectives, executed safely, observed with defined criteria, and closed with a report and an improvement plan.

In short

A practical, planned, and evaluated exercise that simulates an emergency situation in a controlled manner to verify that the emergency or self-protection plan is effective: that teams and staff know their roles, that technical resources are operational, and that coordination with external services is adequate. Article 20 of Law 31/1995 requires periodic verification of emergency measures, and the Basic Self-Protection Planning Guideline published through Order INT/1068/2026 mandates at least one annual drill with documented evaluation for all required activities. It is carried out in phases (planning, preparation, execution, observation, evaluation, reporting, and improvements) and concludes with corrective actions and a review of the plan.

Content
  1. Objectives and types of drills
  2. Phases of a drill
  3. Safety requirements and conditions
  4. Organizational application: how to plan and evaluate a drill
  5. Limits and common mistakes
  6. Practical example
  7. Regulatory and reference framework
  8. Related concepts
  9. References

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Objectives and types of drills

The drills pursue several complementary objectives: to train emergency teams (alarm and evacuation, first and second intervention, first aid) and staff in the plan’s procedures; to verify detection, alarm, response, and evacuation times; to check the condition and effectiveness of facilities and protective equipment; to test internal communication channels and those with public emergency services; to identify deficiencies in the plan, training, signage, or facilities; and to consolidate a culture of prevention through practice. Each drill must have defined and measurable objectives, which vary according to the plan’s maturity and the conclusions drawn from previous exercises.

Depending on their scope and level of warning, drills are classified as tabletop or desk drills (reviewing the procedure with those in charge, without moving people), partial drills (focusing on a specific area, shift, team, or phase of the plan, such as the alarm or fire extinguisher intervention), and full-scale drills (complete evacuation of the facility with the participation of all personnel and, where applicable, external services). These drills can be announced, with a known date and time, suitable for initial implementations and for facilities with the public or vulnerable individuals, or unannounced, which are more realistic and reserved for experienced organizations, always with the knowledge of a control group and with measures in place to prevent unnecessary risks and alarms.

INSST NTP 361 provides technical guidance on emergency plans in publicly accessible premises; its recommendations are not binding legislation. The Guideline published through Order INT/1068/2026 places drills within plan implementation and maintenance of effectiveness, alongside training, information and facility maintenance. It requires evaluation of results and retention of maintenance information and evaluation reports signed by the person responsible for the plan, supporting improvement and review.

Phases of a drill

  • Planning. Definition of objectives, scenario, scope, date and time, participants, observers, safety measures, evaluation criteria and prior communication to external services, participating companies and, where applicable, neighbors.
  • Preparation. Review of the plan and procedures, verification of facilities and resources, training or refresher of teams, preparation of observation sheets and designation of the control group.
  • Execution. Activation of the scenario, action of the teams according to the plan, evacuation or confinement, headcount at the assembly point, communication with external services and controlled termination.
  • Observation. Recording by trained observers of times, actions, behaviors, incidents and the state of the means, with homogeneous criteria.
  • Evaluation. Analysis meeting with the teams and observers, comparison with the objectives and reference times and identification of deficiencies and good practices.
  • Report and improvements. Documented report with results, incidents and corrective actions with responsible parties and deadlines, communication to the staff and the workers’ representatives and, in the mandatory activities, record available to the administration.
  • Follow-up. Verification of the completion of actions and consideration of the results in the review of the plan and in the design of the next drill.

Safety requirements and conditions

  • Frequency. For plans subject to the 2026 Guideline, apply the minimum frequency set by the plan and conduct at least one drill per year, evaluating its results, under section 2.5.2. Also check adaptation arrangements and territorial or sector-specific requirements; elsewhere, define checks appropriate to the risks and obligations. Consider shifts, sites and staff turnover.
  • Exercise safety. Measures to prevent accidents during the drill: identification of hazardous areas, people with reduced mobility, weather conditions, traffic, and coordination with production.
  • Communication. Prior notification to public emergency services and participating companies to avoid real activations, and communication to staff regarding announced drills.
  • Realism. Scenarios based on assessed risks and real incidents, with simulation elements (cold smoke, simulated victims, unavailability of an exit) tailored to the organization’s experience.
  • Participation. Consultation with worker safety representatives and participation of the safety and health committee in planning and evaluation.
  • Uninvolved and vulnerable people. Inclusion of contractors, visitors, clients and people with disabilities or reduced mobility in the design and in assisted evacuation measures.
  • Record. Documentation of the drill (planning, observation sheets, report, actions) as part of the preventive documentation .

Organizational application: how to plan and evaluate a drill

  1. Define the objectives of the drill based on the emergency plan, the assessed risks, the incidents and the conclusions of the previous exercise, and choose the type (cabinet, partial or general; announced or not).
  2. Design the scenario with scope, date and time, participants, observers, simulation elements, safety measures, and reference criteria and times for evaluation.
  3. Communicate the exercise to the public emergency services, to the participating companies and, in the case of announced drills, to the staff; consult the worker safety representatives.
  4. Prepare the teams and check the facilities and equipment before the exercise.
  5. Execute the drill according to the plan, with the control group attentive to safety and with the observers recording times and actions.
  6. Evaluate with the teams and observers, prepare the report with deficiencies, good practices and corrective actions with responsible parties and deadlines, and communicate the results.
  7. Close the actions, incorporate the conclusions into the plan review, and plan the next drill.

Preventive management software allows planning drills by center and shift, managing prior communications, recording observation sheets and times, generating the report, following corrective actions and maintaining the traceability required by the Basic Self-Protection Planning Guideline published through Order INT/1068/2026 and by the management system.

Limits and common mistakes

  1. Conducting the drill as an annual formality without defined objectives, observers, or evaluation.
  2. Always repeating the same scenario and the same shift, leaving part of the squad and teams without training.
  3. Do not notify emergency services or other businesses, with the risk of actual activations.
  4. Generating risks during the exercise due to a lack of safety measures or a control group.
  5. Failure to prepare the report or close the corrective actions, so the deficiencies are repeated.
  6. Exclude contractors, visitors, and people with reduced mobility from the design of the drill.

The criteria for implementing and maintaining the plans are set out in the Basic Self-Protection Planning Guideline published through Order INT/1068/2026 and in the INSST documentation; this sheet is for informational purposes.

Practical example

Hypothetical example: a hospital subject to the applicable self-protection framework plans a drill under its plan following a minor incident that revealed uncertainty about patient sheltering. The exercise must include safeguards for patients and staff.

  • Planning. The emergency manager and the prevention service define the objectives as verifying the confinement and horizontal evacuation procedure of a hospital ward, the alarm times and the coordination with the firefighters; a partial drill is designed, announced with cold smoke, two simulated patients and observers in each sector.
  • Preparation and communication. Emergency services, cleaning and maintenance contractors, and ward staff are notified; procedures are reviewed with the teams, and fire doors, compartmentalization, and public address systems are checked.
  • Execution and evaluation. The exercise shows a correct alarm time, a delay in closing a sector due to a door blocked with material, and doubts from newly hired personnel about horizontal evacuation functions.
  • Improvements. The report sets actions: removal of the material and clear door policy, reinforced reception training with the confinement procedure and review of the plan; the actions are completed in two months and the next drill, unannounced and on the night shift, is planned to verify its effectiveness.

Regulatory and reference framework

Regional self-protection regulations and civil protection plans may establish additional requirements regarding the frequency, communication and recording of drills.

Related concepts

References

  1. Official State Gazette. Law 31/1995, of November 8, on Occupational Risk Prevention. 1995, current consolidated text. Official source
  2. Spanish Official State Gazette. Order INT/1068/2026 of 7 October, publishing the Council of Ministers Agreement of 6 October 2026 and the Basic Self-Protection Planning Guideline. Published 10 October 2026; agreement effective 11 October 2026. Its scope and adaptation provisions must be considered. Official source
  3. Official State Gazette. Royal Decree 486/1997, of April 14, establishing the minimum health and safety requirements in the workplace. 1997, current consolidated text. Official source
  4. Official State Gazette. Royal Decree 485/1997, of April 14, on minimum provisions regarding safety and health signage in the workplace. 1997, current consolidated text. Official source
  5. Official State Gazette. Royal Decree 171/2004, of January 30, implementing Article 24 of Law 31/1995 regarding the coordination of business activities. 2004. Official source
  6. National Institute for Occupational Safety and Health. NTP 361: Emergency plans in public places. 1995. Official source

Editorial information

Publication date: August 30, 2026 .

Editorial Manager: Sabentis Editorial Team .

Editorial review by Pablo Rodríguez LinkedIn

Executive Vice President of the ORP International Foundation and Chief Financial Officer of Sabentis.

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