Infrared gas analysers in occupational hygiene

Infrared analysers measure gases through light absorption. Their usefulness depends on the target gas, measurement range and instrument interferences.

In brief

Infrared analysers measure gases through light absorption. Their usefulness depends on the target gas, measurement range and instrument interferences.

Contents
  1. How measurement works
  2. NDIR and other analysers
  3. Occupational hygiene applications
  4. What may remain undetected
  5. Interference and optical condition
  6. Interpretation and traceability
  7. Related concepts
  8. References

A–Z dictionary →

How measurement works

An infrared analyser passes radiation through a gas sample and measures absorption at selected wavelengths. Calibration relates that signal to a concentration. The instrument does not detect every substance equally. Its response depends on gas properties and optical configuration; users must know exactly which compounds the manufacturer specifies, together with operating conditions. A general description such as infrared sensor is not enough to select an instrument for an unknown atmosphere.

NDIR and other analysers

Non-dispersive infrared sensors, or NDIR sensors, use selected bands to measure particular gases. Other instruments, including FTIR spectrometers, analyse broader spectral information. These are different configurations and their capabilities are not interchangeable. Sharing an infrared measurement principle does not turn a carbon dioxide sensor into a universal contaminant analyser, nor does it establish that an unknown mixture can be identified without an appropriate analytical method.

Occupational hygiene applications

OSHA’s technical documentation describes applications involving carbon dioxide, anaesthetic gases and tracer gases, among others. Infrared sensors are also available for certain combustible gases. Hazardous-atmosphere measurement requires equipment selected for the particular hazard. A reading expressed as a percentage of a lower explosive limit is not a toxicity assessment and does not automatically cover other gases present, even when the displayed value appears low.

What may remain undetected

A conventional infrared hydrocarbon detector does not detect hydrogen by that principle. It does not measure oxygen merely because its detection process can operate without consuming oxygen. Manufacturer MSA distinguishes these limitations from catalytic sensor behaviour. An absence of alarm only has meaning for the specified channels, gases and conditions. It cannot by itself authorise entry into an enclosure or establish that a proposed task is safe.

Interference and optical condition

Other mixture components may absorb within the measurement bands and affect the reading. Dirt, condensation and deterioration of the optical path also matter. Check declared interferences, calibration gas and permitted environmental conditions. Cleaning and verification must follow the manufacturer’s instructions. A stable display does not prove that the sensor retains its response or that its zero is correct; faults may not always be obvious to the operator.

Interpretation and traceability

Retain instrument identification, channel, range, units, checks and measurement location. Personal-exposure assessment also requires a defensible choice of where and for how long to measure. Integrate results into an occupational hygiene assessment strategy. If readings are inconsistent or the mixture exceeds known equipment capabilities, review the method and confirm with an appropriate technique before concluding that conditions are controlled. Preserve any instrument warnings with the recorded results.

References

  1. OSHA Technical Manual: Direct-reading instruments. Official source
  2. MSA: Infrared vs catalytic bead gas detectors. Official source
  3. Dräger: Sensors and gas measurement technology. Official source

Editorial information

Publication date: 2 November 2026.

Editorial responsibility: Sabentis Editorial Team.

Author: Pablo RodríguezLinkedIn

Executive Vice President of the ORP International Foundation and Chief Financial Officer of Sabentis.

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